(IEC 62305, IS/IEC 62561, IS 2309 Compliant)
A complete lightning protection system consists of:
Air Termination System (Copper/GI/ESE Arrester)
Down Conductor System (Aluminium / Copper / GI)
Lightning Protection Accessories
Earthing & Bonding Network
Surge Protection Devices (SPD)
Below are detailed technical specifications for 8 mm Aluminium Conductor and all mandatory accessories used for a compliant LPS installation.
🟦 1. 8 mm Aluminium Conductor – Technical Specifications
📘 Standard: IS/IEC 62561-2, IEC 62305-3
| Parameter | Specification |
|---|---|
| Material | High-Purity Aluminium (EC Grade 99.7% Pure) |
| Diameter | 8 mm Round Solid Conductor |
| Electrical Conductivity | ≥ 60% IACS |
| Tensile Strength | 60–85 N/mm² |
| Operating Temperature | -20°C to +200°C |
| Corrosion Resistance | Medium (not suitable for coastal areas) |
| Weight | ~135 g per meter |
| Resistance | 0.0033 Ω/m approx. |
✔ Recommended Use
Down conductor for conventional lightning rods
Residential buildings
Industrial sheds (non-corrosive environment)
Rooftop perimeter conductor
✔ Not recommended for
❌ Chemical industries
❌ Coastal / high corrosion areas
(use copper instead)
🟦 2. 25×3 mm Aluminium Strip (Optional)
Also used as lightning conductor where design requires strip instead of wire.
| Parameter | Specification |
|---|---|
| Size | 25 mm × 3 mm |
| Cross Section | 75 mm² |
| Resistivity | Low resistivity aluminium |
| Standard | IEC 62561-2 |
🟩 3. Clamps & Connectors (Aluminium / GI / SS)
Used for fastening, connecting, and routing conductors.
✔ 3.1 Conductor Saddles (Wall Clamp)
| Parameter | Specification |
|---|---|
| Type | Saddle Clamp |
| Material | Aluminium / GI / SS304 |
| Conductor Support | 8 mm conductor |
| Fixing | SS screws + wall plug |
| Standard | IEC 62561-4 |
Purpose: Holds conductor at regular intervals (every 1 meter).
✔ 3.2 Parallel Groove Clamp (PG Clamp)
| Parameter | Specification |
|---|---|
| Material | Aluminium Alloy |
| Size | Suitable for 8 mm conductor |
| Bolt | SS 304 M8 |
| Standard | IEC 62561-1 |
Purpose: Joins two 8 mm conductors in parallel.
✔ 3.3 Cross Clamp / T-Clamp
| Material | SS304 / Aluminium / Brass
| Conductor Size | 8 mm
| Usage | T-Joints and Cross Junctions
| Standard | IEC 62561-4
🟫 4. Air Terminal Base & Accessories
✔ 4.1 Air Terminal Base (Conventional Rod Base)
| Parameter | Specification |
|---|---|
| Material | GI / SS304 / Aluminium |
| Rod Thread | 5/8" or M16 |
| Base Fixing | 4 holes for anchor bolts |
| Standard | IEC 62561-3 |
Purpose: Mounting lightning rod on rooftop.
✔ 4.2 Rooftop Conductor Holder (Stand-Off)
| Material | UV Resistant Polymeric / Aluminium
| Height | 50–100 mm
| Conductor Diameter | 8 mm
| Standard | IEC 62561-4
Purpose: Elevates conductor from roof level.
🔩 5. Down Conductor Fixing Accessories
✔ 5.1 Conductor Holder with Base
| Parameter | Specification |
|---|---|
| Material | Polypropylene / HDPE / Aluminium |
| Size | For 8 mm conductor |
| Base | Screw-type base |
| Standard | IEC 62561-4 |
✔ 5.2 Metal Saddle Clip
| Material | GI / SS
| Screw | SS 304
| Usage | Vertical surface mounting
| Conductor | 8 mm
🟦 6. Earthing Accessories (As per IS 3043)
✔ 6.1 Test Link / Test Clamp
| Material | GI / Copper / SS304 |
| Size | 25×3 mm strip compatible |
| Fixing | 2 or 4 bolts |
| Standard | IEC 62561-1 |
Purpose: Disconnect down conductor for testing.
✔ 6.2 Earth Pit Cover
| Material | PPCP / FRP / Concrete |
| Size | 300×300 / 400×400 mm |
| Load Capacity | 2–5 ton |
| Standard | IS: 12592 |
✔ 6.3 Ground Rod (Chemical Earthing)
| Type | GI / Copper Bonded / Pure Copper |
| Diameter | 40/50/76/80 mm |
| Standard | IS 3043 / IEC 62561-2 |
⚡ 7. Accessories for ESE Lightning Protection
If ESE arrester is used:
✔ 7.1 ESE Mast Kit
3 m / 4 m / 6 m
Hot Dip GI
Wind-resistant as per IS 875
✔ 7.2 Down Conductor
8 mm Aluminium
25×3 mm Aluminium Strip
25×3 mm Copper Strip (recommended)
✔ 7.3 Bonding Lugs & Connectors
SS304, Brass
IEC 62561-4 compliant
🔌 8. Surge Protection (Mandatory in IEC 62305-4)
✔ SPD Type–1 (Main Panel)
Rating: 50–100 kA (10/350µs)
Standard: IEC 61643
✔ SPD Type–2 (Sub Panel)
Rating: 20–40 kA
✔ SPD Type–3 (Equipment Level)
Rating: 2–5 kA
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✔ 8 mm Aluminium conductor specifications
✔ Accessories + Standards (IEC/IS)
✔ Lightning protection complete list
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8mm aluminium conductor
Clamps, PG clamps, T clamps
Air terminal base
Saddle clamp
Test link
Mast
SPD
Earthing components