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LIGHTNING PROTECTION SYSTEM (LPS) – TECHNICAL DETAILS & ACCESSORIES


(IEC 62305, IS/IEC 62561, IS 2309 Compliant)

A complete lightning protection system consists of:

  1. Air Termination System (Copper/GI/ESE Arrester)

  2. Down Conductor System (Aluminium / Copper / GI)

  3. Lightning Protection Accessories

  4. Earthing & Bonding Network

  5. Surge Protection Devices (SPD)

Below are detailed technical specifications for 8 mm Aluminium Conductor and all mandatory accessories used for a compliant LPS installation.


🟦 1. 8 mm Aluminium Conductor – Technical Specifications

📘 Standard: IS/IEC 62561-2, IEC 62305-3

ParameterSpecification
MaterialHigh-Purity Aluminium (EC Grade 99.7% Pure)
Diameter8 mm Round Solid Conductor
Electrical Conductivity≥ 60% IACS
Tensile Strength60–85 N/mm²
Operating Temperature-20°C to +200°C
Corrosion ResistanceMedium (not suitable for coastal areas)
Weight~135 g per meter
Resistance0.0033 Ω/m approx.

✔ Recommended Use

  • Down conductor for conventional lightning rods

  • Residential buildings

  • Industrial sheds (non-corrosive environment)

  • Rooftop perimeter conductor

✔ Not recommended for

❌ Chemical industries
❌ Coastal / high corrosion areas
(use copper instead)


🟦 2. 25×3 mm Aluminium Strip (Optional)

Also used as lightning conductor where design requires strip instead of wire.

ParameterSpecification
Size25 mm × 3 mm
Cross Section75 mm²
ResistivityLow resistivity aluminium
StandardIEC 62561-2

🟩 3. Clamps & Connectors (Aluminium / GI / SS)

Used for fastening, connecting, and routing conductors.

✔ 3.1 Conductor Saddles (Wall Clamp)

ParameterSpecification
TypeSaddle Clamp
MaterialAluminium / GI / SS304
Conductor Support8 mm conductor
FixingSS screws + wall plug
StandardIEC 62561-4

Purpose: Holds conductor at regular intervals (every 1 meter).


✔ 3.2 Parallel Groove Clamp (PG Clamp)

ParameterSpecification
MaterialAluminium Alloy
SizeSuitable for 8 mm conductor
BoltSS 304 M8
StandardIEC 62561-1

Purpose: Joins two 8 mm conductors in parallel.


✔ 3.3 Cross Clamp / T-Clamp

| Material | SS304 / Aluminium / Brass
| Conductor Size | 8 mm
| Usage | T-Joints and Cross Junctions
| Standard | IEC 62561-4


🟫 4. Air Terminal Base & Accessories

✔ 4.1 Air Terminal Base (Conventional Rod Base)

ParameterSpecification
MaterialGI / SS304 / Aluminium
Rod Thread5/8" or M16
Base Fixing4 holes for anchor bolts
StandardIEC 62561-3

Purpose: Mounting lightning rod on rooftop.


✔ 4.2 Rooftop Conductor Holder (Stand-Off)

| Material | UV Resistant Polymeric / Aluminium
| Height | 50–100 mm
| Conductor Diameter | 8 mm
| Standard | IEC 62561-4

Purpose: Elevates conductor from roof level.


🔩 5. Down Conductor Fixing Accessories

✔ 5.1 Conductor Holder with Base

ParameterSpecification
MaterialPolypropylene / HDPE / Aluminium
SizeFor 8 mm conductor
BaseScrew-type base
StandardIEC 62561-4

✔ 5.2 Metal Saddle Clip

| Material | GI / SS
| Screw | SS 304
| Usage | Vertical surface mounting
| Conductor | 8 mm


🟦 6. Earthing Accessories (As per IS 3043)

✔ 6.1 Test Link / Test Clamp

| Material | GI / Copper / SS304 |
| Size | 25×3 mm strip compatible |
| Fixing | 2 or 4 bolts |
| Standard | IEC 62561-1 |

Purpose: Disconnect down conductor for testing.


✔ 6.2 Earth Pit Cover

| Material | PPCP / FRP / Concrete |
| Size | 300×300 / 400×400 mm |
| Load Capacity | 2–5 ton |
| Standard | IS: 12592 |


✔ 6.3 Ground Rod (Chemical Earthing)

| Type | GI / Copper Bonded / Pure Copper |
| Diameter | 40/50/76/80 mm |
| Standard | IS 3043 / IEC 62561-2 |


7. Accessories for ESE Lightning Protection

If ESE arrester is used:

✔ 7.1 ESE Mast Kit

  • 3 m / 4 m / 6 m

  • Hot Dip GI

  • Wind-resistant as per IS 875

✔ 7.2 Down Conductor

  • 8 mm Aluminium

  • 25×3 mm Aluminium Strip

  • 25×3 mm Copper Strip (recommended)

✔ 7.3 Bonding Lugs & Connectors

  • SS304, Brass

  • IEC 62561-4 compliant


🔌 8. Surge Protection (Mandatory in IEC 62305-4)

✔ SPD Type–1 (Main Panel)

Rating: 50–100 kA (10/350µs)
Standard: IEC 61643

✔ SPD Type–2 (Sub Panel)

Rating: 20–40 kA

✔ SPD Type–3 (Equipment Level)

Rating: 2–5 kA


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Technical details
8 mm Aluminium conductor specifications
Accessories + Standards (IEC/IS)
Lightning protection complete list

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✔ Realistic product images for:

  • 8mm aluminium conductor

  • Clamps, PG clamps, T clamps

  • Air terminal base

  • Saddle clamp

  • Test link

  • Mast

  • SPD

  • Earthing components

 2025-11-14T11:02:13

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