MADAS Dual Fuel Kit is an advanced gas–diesel hybrid conversion system designed to run any diesel generator (DG Set) on both gas (PNG/LPG/CNG) and diesel simultaneously, reducing diesel consumption by 50–80% while maintaining full engine efficiency.
MADAS is a globally recognized brand (Italy), supplying high-quality pressure regulators, gas safety valves, and dual fuel control systems widely used in power generation, industrial heating, and gas automation.
⭐ How MADAS Dual Fuel Kit Works
The MADAS dual fuel system uses a Venturi-type gas-air mixing chamber and a smart controller to inject gas into the engine intake.
Gas enters through MADAS pressure regulator
The MADAS solenoid valve controls gas quantity
Gas passes through the Venturi Mixer, blending with intake air
Diesel continues as “pilot fuel” for ignition
The ECU/Controller automatically adjusts gas flow based on generator load
The DG Set operates smoothly on 60–80% gas + 20–40% diesel
🛠️ Main Components of MADAS Dual Fuel Kit
A complete MADAS dual fuel system includes:
✔ 1. MADAS Gas Pressure Regulator (Italy)
Maintains stable outlet pressure
Reduces high-pressure PNG/LPG/CNG to usable low pressure
High accuracy spring-loaded regulator
Anti-vibration diaphragm
✔ 2. MADAS Solenoid Safety Shut-off Valve
Automatic gas cut-off in emergency
Coil-based quick closing
Prevents backfire or leakage
CE certified
✔ 3. Venturi Gas Mixer
Installed on diesel engine intake
Mixes gas + air uniformly
No engine modification required
✔ 4. Electronic Dual Fuel Controller
Automatically handles gas flow
Load-based adjustment
Safety shutdown features
✔ 5. Gas Flow Control Valve
Controls gas volume entering the Venturi
✔ 6. Gas Hose, Adapter, Fittings
Flexible high-pressure hoses
Brass couplers
Clamps & connectors
✔ 7. Pressure Gauge (MADAS Italy)
High-quality gas pressure monitoring
Ensures correct operating conditions
🔧 Technical Features of MADAS Dual Fuel Kit
Feature Description
Gas Type PNG, LPG, CNG
Diesel Saving 50–80%
Engine Modification Not required
Applicable DG Range 10 kVA – 1500 kVA
Controller Load-based auto correction
Material Aluminium body Venturi, brass fittings
Safety Auto-shutdown, manual shut-off, pressure locking
Certifications CE Approved, EN Standards
🌍 Why MADAS Dual Fuel Kit Is Preferred
✔ Italian quality components
✔ High-accuracy regulator & solenoid
✔ Smooth operation without knocking
✔ Starts on diesel, runs on gas-diesel mix
✔ Reduces running cost by up to 60–70%
✔ Reduces carbon emissions significantly
✔ Increases engine life due to cleaner combustion
🏭 Industrial Applications
Widely used in:
Factories & industrial plants
Commercial buildings
Hospitals & hotels
Offices & IT parks
Housing societies
Telecom towers
Cold storage facilities
📌 Safety Features
✔ Auto shut-off during low pressure
✔ Over-pressure cut-off
✔ Backfire protection
✔ Flame arrestor optional
✔ Gas leak detection integration
✔ Controller-based real-time monitoring
🔍 Brand Highlight: MADAS Italy
MADAS S.p.A. (Italy) is internationally known for:
Pressure regulators
Solenoid valves
Safety shut-off valves
Gas control units
Their components are trusted in:
🏭 Industrial gas plants
🔥 Burners & boilers
⚡ Power generators (DG Sets)
🏢 Commercial gas systems
